Modeled and printed a fully articulating frontend loader becasue….well, becasue I could as I explained to my wife!
I'll be modeling various construction equipment in HO scale for a railroad in the near future, so I thought I'd start here, but at a larger scale to get a feel for what works and what doesn't. It's a lot of pieces the way I broke it up (for easier printing) but it's actually a pretty fun little project to print and assemble.
I designed it to be fully functional, with rolling tires, articulating middle knuckle and with all functions of the boom and bucket 100% working as well. Everything is printed, with no outside hardware or other materials whatsoever. Some of the pieces benefit from some minimal supports (pretty self-explanatory where), but I designed it to print with very little support.
I kept the tolerances extremely close because I wanted the boom and bucket to hold overhead positions and not come crashing down to the table. As you can see from the pictures with a load in the bucket, mission accomplished. Just be aware you'll need to do a little filing of the various pin holes and sanding to the attachment pins to make everything fit just right. But for doing so, you have the ability to decide how tight you want the moving parts to be.
Interestingly enough, with the way I designed it and kept the tolerances close, I didn't need any glue on any of the pins so the whole thing can be disassembled if you want. The pins pop into the receiver just so.
Everything prints well except for the handrails which are really too small and should be made out of wire or something probably. I chopped off the mangled ends of the print and glued them in place as a flat feature on this prototype, but there's a better way for those tiny little bits. I might try printing them again with a smaller nozzle, but the 0.40 I printed everything else on doesn't do a great job on those.
On some of the more delicate pieces like the glass package I went with smaller layers, but mostly everything was printed with the 0.40 nozzle and a 0.20 layer.
I've included a lay-down of all the pieces with their file names, each part file has the required total quantity included in the stl file name, and I also included a color-coded blow up of the boom and bucket to show how it all goes together. the rest is pretty obvious but if you're going to take a shot at this and have questions, I'd be happy to answer them.
Enjoy!
EDIT: thanks to the community for pointing out some errors in my files/design! I'm still learning, and I appreciate the constructive feedback. As a result, I've uploaded a few revisions as follows:
The author marked this model as their own original creation.